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THOR 2.4 Stone Crusher

THOR 2.4 Stone Crusher – 2.4 m tractor-mounted rock crusher. Pulverizes stones up to 400 mm into <50 mm. No hauling, no disposal. 180 hp, Cat 2 hitch. Quote now!

◆ Product Overview

The THOR 2.4 Stone Crusher is a professional-grade, tractor-mounted rock crushing machine that pulverizes surface and subsurface stones directly in the field — transforming them into fine aggregate that becomes an integral, beneficial part of the soil structure. Unlike rock rakes or stone pickers that merely relocate stones, the THOR 2.4 permanently eliminates them by crushing rocks up to 400 mm in diameter into particles smaller than 50 mm in a single pass at a 2.4-meter working width.

Designed as a high-performance, cost-effective alternative to premium European brands such as the FAE stone crusher range, the THOR 2.4 is the machine of choice for arable farmers, road construction contractors, pipeline and utility companies, landscaping professionals, and land reclamation specialists who need stones permanently destroyed rather than collected and hauled away. Powered by a 180 hp tractor via PTO and hydraulic drive, it delivers relentless crushing force through a heavy-duty rotor equipped with tungsten carbide-tipped hammers.

Industries Served: Agriculture & Farming, Road & Civil Construction, Pipeline & Utility Works, Landscaping & Sports Turf, Forestry & Land Reclamation, Mining & Quarry Rehabilitation.

Core Advantages at a Glance: Crushes stones up to 400 mm into <50 mm particles | 2.4 m working width for efficient coverage | No stone collection, transport, or disposal needed | Crushed material enriches soil structure | Cat 2 three-point hitch for 180+ hp tractors | Tungsten carbide hammers for extreme durability.

THOR 2.4 Stone Crusher – 2.4 m heavy-duty tractor-mounted rock crushing machine with tungsten carbide hammer rotor

◆ Technical Specifications – THOR 2.4 Stone Crusher

The THOR 2.4 is built for high-horsepower tractors of 180 hp and above. Its compact 1,546 mm length and 2,300 kg weight deliver extraordinary crushing power in a package that mounts directly on any Cat 2 three-point hitch.

Parameter THOR 2.4
Dimensions
Length 1,546 mm
Width 2,481 mm
Height 1,212 mm
Weight 2,300 kg
Bottom Linkage Category Cat 2
Working Width 2.4 m (7’10”)
Tractor Requirements
Min. Engine Power 180 hp (132 kW)
Working Speed 3 km/h
Required Control Valves 2 Double-Acting
Max. Stone Input Size ~400 mm
Output Particle Size <50 mm

◆ How the THOR 2.4 Stone Crusher Works

The THOR 2.4 is a true in-situ rock crushing machine. Rather than collecting stones and transporting them off-site, it crushes them on the spot — converting solid rock into fine aggregate that remains in the soil. This is the most permanent and cost-effective solution for stone-infested land because there is nothing to collect, haul, or dispose of.

The working sequence: as the tractor advances at approximately 3 km/h, the high-speed crushing rotor — driven by the tractor’s PTO and hydraulic system — penetrates the soil surface and engages stones and rock. The rotor carries multiple rows of tungsten carbide-tipped hammers that strike the rock with enormous kinetic energy, shattering it into progressively smaller fragments. An adjustable rear anvil or counter-comb controls the maximum output particle size — material cannot exit the crushing chamber until it is small enough to pass through the gap. The crushed material is redeposited into the soil, where it improves drainage, aeration, and structural stability.

Structural Composition:

▶ Crushing Rotor Heavy-duty high-speed rotor carrying multiple rows of fixed or swinging tungsten carbide-tipped hammers. The rotor is dynamically balanced and runs on oversize bearings to withstand the extreme impact forces of continuous stone crushing. Hammer arrangement is staggered for progressive crushing action.
▶ Crushing Chamber A fully enclosed, heavy-gauge steel housing surrounding the rotor. Internal wear plates (interchangeable) protect the chamber walls from abrasion. The enclosed design contains flying debris and ensures all material is processed through the hammers before exiting.
▶ Adjustable Rear Anvil A hydraulically adjustable counter-comb or anvil bar behind the rotor controls the maximum output particle size. Closing the gap produces finer output; opening it increases throughput in heavy stone conditions. Adjustment is made from the tractor cab via the 2 hydraulic remotes.
▶ Drive System PTO input via heavy-duty cardan shaft with flywheel for rotational energy storage. The flywheel absorbs impact shock when the rotor hits large stones, protecting both the driveline and the tractor’s PTO. Slip clutch and shear bolt provide overload protection.
▶ Cat 2 Hitch Frame Robust Category 2 three-point linkage frame built from ultra-heavy structural steel, designed to handle the 2,300 kg machine weight and the extreme dynamic loads generated during continuous rock crushing.

THOR 2.4 Stone Crusher detailed components – crushing rotor with tungsten carbide hammers, crushing chamber, adjustable anvil, PTO driveline with flywheel

◆ Core Advantages of the THOR 2.4 Stone Crusher

The THOR 2.4 offers the most permanent stone management solution available — complete in-field destruction with zero waste to handle afterward:

💥 Permanent Stone Elimination

Unlike rakes, pickers, or buriers that relocate or hide stones, the THOR 2.4 physically destroys them. Stones up to 400 mm are pulverized into particles smaller than 50 mm — they cease to exist as obstacles. No regrowth, no frost heave bringing them back, no future re-picking required. This is the only truly permanent solution.

🗃 Zero Waste — Nothing to Haul

There is no stone material to collect, transport, stockpile, or dispose of. The crushed aggregate stays in the soil, improving its structure. This eliminates all haulage costs, dump-site fees, and the environmental impact of trucking stone off-site. For large-scale operations, these savings alone can exceed the machine’s purchase price within a few seasons.

🌱 Soil Structure Improvement

Crushed stone particles integrate into the soil, improving drainage, aeration, and structural stability. On heavy clay soils, the addition of fine aggregate creates a more open structure that resists compaction and waterlogging. Agronomically, this produces better root development and higher crop yields over time.

🛠 2.4 m Working Width

The 2.4-meter working width provides efficient coverage at 3 km/h — approximately 0.7 hectares per hour of fully crushed, stone-free ground. For large fields, road corridors, and pipeline routes, this represents dramatically faster progress than any collect-and-haul stone removal method.

💪 Tungsten Carbide Hammers

The crushing rotor is equipped with tungsten carbide-tipped hammers — one of the hardest materials commercially available. These hammers deliver exceptional service life even when crushing the hardest rock types (granite, basalt, limestone). Hammers are individually replaceable, and we supply replacement sets at competitive prices worldwide.

💰 Exceptional Value vs. Premium Brands

Comparable crushing performance to premium European stone crushers at a substantially lower investment cost. Combined with lower hammer replacement costs, direct factory support, and faster delivery, the THOR 2.4 offers one of the strongest total cost-of-ownership propositions in the professional stone crusher market.

⚙️ Cab-Controlled Output Size

The hydraulically adjustable rear anvil allows the operator to control the output particle size from the tractor cab — without stopping. Need finer output for seedbed preparation? Close the anvil gap. Working in extreme stone density and need maximum throughput? Open it up. This real-time adjustability makes the THOR 2.4 adaptable to a wide range of conditions and applications within a single field.

◆ Structure & Material Craftsmanship

The THOR 2.4 is built to endure the most extreme mechanical stresses in agriculture — continuous high-speed impact against solid rock:

Crushing Chamber: Fabricated from ultra-thick high-tensile steel plate with fully welded seams. Internal surfaces are lined with interchangeable Hardox-grade wear plates that absorb abrasion from crushed material and protect the structural shell. Wear plates are bolt-on and replaceable without welding.

Rotor & Hammers: The rotor shaft is manufactured from solid forged steel with precision-machined hammer mounting faces. Tungsten carbide-tipped hammers are secured with high-tensile locking bolts and can be individually rotated (to use all cutting faces) or replaced in the field. The rotor is dynamically balanced for vibration-free operation at crushing speed.

Flywheel: A heavy-duty flywheel integrated into the PTO driveline stores rotational kinetic energy. When the rotor strikes a large stone, the flywheel releases stored energy to maintain rotor speed — protecting the tractor’s PTO and driveline from shock loads while ensuring continuous crushing force.

Bearings & Seals: Oversize self-aligning roller bearings in heavy-duty pillow block housings with multi-stage labyrinth seals. Designed to handle the extreme radial and axial loads of continuous stone crushing while preventing dust and debris ingress.

Hydraulic Anvil System: Heavy-duty hydraulic cylinders with hardened chrome shafts control the rear anvil position. The system is designed for infinite adjustment under load — the operator can fine-tune output size while the machine is operating.

Surface Finish: All external steel components are shot-blasted and finished with industrial-grade powder coating. Internal wear surfaces are left uncoated for maximum hardness.

◆ Application Scenarios – Where the THOR 2.4 Excels

The THOR 2.4 is the right choice whenever stones need to be permanently eliminated — not just moved or hidden. It is the most economical solution for large volumes of stone because there is nothing to collect or dispose of:

🌾 Agriculture – Permanent Stone Elimination for Arable Land

For farms on rocky or stony soil, the annual cycle of frost heave bringing new stones to the surface is a constant battle. The THOR 2.4 breaks this cycle by crushing stones in place — both surface and subsurface. The crushed aggregate enriches the soil, and there are no intact stones left to rise back up. This permanently improves the land for all future cultivation, seeding, and harvesting operations.

🏗️ Road & Civil Construction – Subgrade Stabilization

Before laying road base, the THOR 2.4 crushes rocky subgrade into a uniform, compactable aggregate layer. This eliminates the cost of excavating rock, trucking it away, and importing fill material. The crushed-in-place material forms an excellent subgrade foundation with good load-bearing characteristics and natural drainage.

🚧 Pipeline & Utility Corridors

Pipeline, fibre optic, and utility trench backfill must be free of large rocks that can damage buried infrastructure. The THOR 2.4 crushes rocky spoil along the trench corridor, producing fine backfill material from the excavated rock itself. This eliminates the need to import specialized bedding material and removes the cost of disposing of rocky spoil.

🌳 Land Reclamation & Mine Rehabilitation

Post-mining and quarry rehabilitation projects require vast areas of rocky ground to be converted into soil capable of supporting vegetation. The THOR 2.4 processes raw rock waste into a plantable medium by crushing it to fine aggregate and mixing it with available topsoil. This dramatically accelerates the revegetation timeline and satisfies regulatory land rehabilitation requirements.

⚽ Sports Turf & Landscaping – Deep Rock Processing

For sites with extremely high rock content — where stone buriers or pickers cannot cope — the THOR 2.4 provides the definitive solution. Crush all rock material in the profile, then finish with a rotavator for the final seedbed. This approach creates a completely stone-free growing medium to a significant depth, ensuring premium playing surfaces and long-lasting turf establishment.

THOR 2.4 Stone Crusher application scenarios – agricultural field rock crushing, road subgrade processing, pipeline corridor preparation, and land reclamation

◆ Selection Guide – Confirming the THOR 2.4 Is Right for Your Operation

The THOR 2.4 is engineered for high-horsepower tractors of 180 hp and above. Use the following checklist to confirm compatibility:

Requirement THOR 2.4 Specification Your Tractor ✓
Min. Engine Power 180 hp (132 kW) ______ hp
3-Point Hitch Cat 2 Cat ______
Hydraulic Remotes 2 Double-Acting ______ available
Rear Axle Capacity Must support 2,300 kg ______ kg

Additional Information to Confirm Before Ordering:

1 Tractor Brand & Model — Confirms PTO configuration, hydraulic flow, hitch geometry, and rear-axle capacity.
2 Rock Type & Hardness — Limestone, sandstone, granite, basalt, or mixed. Determines hammer specification and expected service life.
3 Maximum Stone Size — Typical and maximum stone diameters encountered in your field or site.
4 Desired Output Size — Fine (<30 mm), medium (<50 mm), or coarse (<100 mm) depending on application.
5 Intended Application — Agriculture, road construction, pipeline, reclamation — to recommend the ideal hammer and anvil configuration.
6 Shipping Destination & Port — We export worldwide; provide your nearest port for an accurate freight quotation.

◆ THOR 2.4 vs. FAE Stone Crusher Range — Objective Comparison

⚠ Disclaimer: We reference the FAE brand solely to help customers compare specifications and make informed purchasing decisions. We are not affiliated with, endorsed by, or selling FAE products. FAE® is a registered trademark of its respective owner. Our THOR 2.4 is an independently designed and manufactured product. This comparison is provided purely as a reference tool for equipment selection.

FAE is a globally recognized Italian manufacturer with decades of experience in stone crushing, mulching, and soil stabilization machinery. Their RSM and STC series stone crushers are industry benchmarks. The following comparison highlights how the THOR 2.4 measures up:

Comparison Point THOR 2.4 FAE (comparable model)
Working Width 2.4 m Various (2.2–2.6 m range)
Mounting Type 3-Point Cat 2 3-Point / various
Min. Tractor Power 180 hp Varies by model
Hammer Material Tungsten carbide-tipped Tungsten carbide
Output Size Control Hydraulic anvil from cab Adjustable counter-comb
Flywheel Protection ✓ Heavy-duty
Brand Reputation European-standard manufacture Made in Italy — global leader
Lead Time 15–20 days (stock available) Varies by dealer network
Hammer Replacement Cost Significantly lower Premium pricing
Price-Performance Ratio ★ Significantly better value Premium pricing

FAE builds outstanding stone crushing equipment with a global reputation earned over decades, and we respect their engineering leadership. However, for buyers seeking comparable crushing performance at a substantially lower machine cost — and crucially, significantly lower ongoing hammer replacement costs — the THOR 2.4 offers an extremely compelling value proposition. Since hammer wear is the largest ongoing expense of any stone crusher, the savings on consumables compound over time, making the total cost of ownership dramatically lower.

◆ Frequently Asked Questions – THOR 2.4 Stone Crusher

Q1: What is the difference between a stone crusher and a stone picker or rock rake?

A rock rake windrows stones for secondary collection. A stone picker collects stones into a bunker for removal. A stone crusher like the THOR 2.4 physically pulverizes stones into fine particles that remain in the soil. Crushing is the only method that permanently eliminates stones — there is nothing to collect, haul, or dispose of, and no stones can return through frost heave.

Q2: What types of rock can the THOR 2.4 crush?

The THOR 2.4 crushes virtually all common rock types including limestone, sandstone, chalk, shale, slate, granite, basalt, and mixed glacial deposits. Hammer wear rate varies with rock hardness — softer rocks (limestone, chalk) result in longer hammer life, while harder rocks (granite, basalt) wear hammers faster. We recommend specific hammer configurations based on your rock type.

Q3: What is the maximum stone size the THOR 2.4 can handle?

The THOR 2.4 crushes stones up to approximately 400 mm (16 inches) in diameter in normal operation. For stones significantly larger than this, a preliminary pass with a rock rake to windrow oversized boulders is recommended before crushing.

Q4: What tractors are compatible with the THOR 2.4?

Any tractor with at least 180 hp, a Category 2 three-point hitch, and 2 double-acting hydraulic remotes. The rear axle must support the 2,300 kg machine weight. Popular models include John Deere 7R/8R, New Holland T7/T8, Case IH Puma/Optum, Fendt 700/900 Vario, Massey Ferguson 7700/8700, and Claas Axion/Xerion series.

Q5: How many hectares per hour can the THOR 2.4 cover?

At 3 km/h with a 2.4 m working width, theoretical coverage is approximately 0.72 hectares per hour. Real-world output depends on stone density, rock hardness, and desired output size. In moderate stone conditions, most operators achieve 0.5–0.7 hectares per hour of effective coverage.

Q6: How long do the tungsten carbide hammers last?

Hammer life depends on rock type and density. In typical agricultural conditions with mixed-hardness glacial stone, expect 50–200 operating hours per set. Each hammer has multiple cutting faces — when one face is worn, the hammer can be rotated to expose a fresh edge before full replacement is needed, effectively doubling service life.

Q7: Can I control the output particle size?

Yes. The hydraulically adjustable rear anvil controls the maximum output size from the tractor cab while the machine is operating. Close the gap for finer output (<30 mm); open it for faster throughput with coarser output (<100 mm). This gives you precise control over the final result without stopping.

Q8: Can I use the THOR 2.4 together with a rock rake?

Absolutely. For fields with very high stone density, the most efficient workflow is: first pass with a rock rake to windrow surface stones into concentrated rows, then a second pass with the THOR 2.4 to crush the windrows. This concentrates the crushing work and dramatically increases throughput per hour.

Q9: Do you ship the THOR 2.4 internationally?

Yes, we export worldwide. Production takes 15–20 days, with shipping depending on destination. We handle all export documentation and offer CIF or FOB pricing. Please contact our sales team for a detailed quotation.

Q10: What routine maintenance does the THOR 2.4 require?

Routine maintenance includes: inspecting hammer condition and rotating or replacing worn hammers; greasing rotor bearings every 8–10 hours; checking wear plate condition inside the crushing chamber; inspecting hydraulic hoses, cylinders, and connections; checking PTO cardan shaft and slip clutch; verifying all bolts after the first 5 hours and periodically thereafter. We recommend a thorough inspection every 50 operating hours in heavy stone conditions.

THOR 2.4 Stone Crusher in operation – crushing surface stones on agricultural field with crushed aggregate integrating into soil

◆ Partner With Us – Global Supply of Professional Stone Crushers

Whether you are a large-scale farming operation seeking permanent stone elimination, a road construction contractor needing efficient subgrade processing, or a land reclamation specialist preparing mine sites for revegetation — we are ready to work with you.

As the manufacturer behind agriculturalstonecrusher.com, stone crushing is our core expertise. We deliver deep technical knowledge, strict quality control, competitive factory-direct pricing, and dedicated after-sales support including worldwide hammer and wear-part supply. Every THOR 2.4 unit is backed by a comprehensive warranty and lifetime access to replacement parts.

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